What are the advantages of using a fully automatic blow molding machine? of TECH-LONG is delicate in appearance. It is constructed with superior quality materials purchased from all over the world and processed by the advanced production equipment and the industry-leading technology. It adopts the innovative design concept, perfectly integrating aesthetics and functionality. Our professional production team who highly attentive to details also makes a great contribution to beautifying the appearance of the product.
Since launched one by one, TECH-LONG products have been receiving continuous positive comments from customers. They are provided with competitive price, making them more outstanding and competitive in the market. Many customers have gained greater benefits and they speak highly of our products. Up till now, our products have occupied a large market share and are still worth investing.
We carry out regular training to our service team to enrich their knowledge and understanding of the products, the production process, the production technology, and the industry dynamics in order to solve customer's question in a timely and effective manner. We have a strong global logistics distribution network, enabling the fast and safe delivery of products at TECH-LONG.
Plastic Co., Ltd., situated in Shunde District, Foshan City, is a plastic product producer owned by Hisense as well as a quality producer of IKEA. In the end of 2015, innovative Rongshen Plastic introduced in a new production line, the first automatic photo frame fitting line in China. Developed and designed by TECH-LONG, this packaging line is equipped with two robots and can assemble IKEA small photo frames at a high speed of 16 pieces per minute. In May 2015, Rongshen Plastic Co., Ltd. officially commenced construction of the automatic IKEA small photo frame assembly line. From project design, investigation, validation to evaluation, TECH-LONG beat many opponents and was awarded the contract with its abundant experience in customized automation equipment and perfect solution. The project was successfully accepted in November 2015 through the cooperation of Rongshen Plastic and hardworking of TECH-LONG's staff. According to Rongshen Plastic, automatic assembling of photo frames is a brand new challenge and there is no similar precedent in the field. We are impressed by the brand strength of TECH-LONG as a listed company and its abundant experience in automation application during discussion of project feasibility. We are very pleased when we read TECH-LONG’s proposal of robot assembly line, which enhances our confidence in cooperation.”
Robot application: perfect combination of speed and accuracy
According to the project proposal, a manipulator picks materials from the injection molding machine and places the materials on the platform. A six-axis robot places a group of top covers of photo frames on the locating mechanism. A parallel robot grasps two PS pictures and one sheet of instruction on the top cover and locates them properly. The six-axis robot places the bottom cover on the locating mechanism again. At this time, the frame pressing mechanism presses and engages the properly placed covers together to produce a photo frame. The parallel robot places the finished frames on the conveyor belt. For the base of the photo frame, the manipulator picks bases with gates from another injection molding machine. After cutting by the automatic gatecut mechanism, the bases are conveyed to the waiting area of parallel robot, which places the bases on the engaged photo frames. Then bases and photo frames are conveyed to the film wrapping machine station for film wrapping. The properly-wrapped finished products are conveyed to the packing station and ready to be packed in cartons. This two-robot collaboration system produces 16 small photo frames per minute, and it is difficult for manpower to produce the frames at this speed. In the manual frame production process, a total of six workers are required to carry out tasks ranging from taking top and bottom covers to engagement. However, with the introduction of a robot fitting line, the need for manpower is significantly reduced. In fact, only one operator is required for start-up and the process can then be carried out completely unmanned.
High flexibility and intelligence
This highly-developed robot fitting system has excellent flexibility to facilitate technicians of the clients in programming operation. In addition, the robots are easy to maintain due to their few consumables, high accuracy and strong stability, which greatly improve the acceptability of the products. What’s more, application of robot to smart fitting of photo frames relieves operating personnel from dull repeated work, freeing up their time for more innovative, planning, and coordination work. Packaging experts from IKEA China were impressed by the success of the robot assembly line, inspiring them to consider automation expansion for other IKEA factories in the future, with the hope that TECH-LONG can provide automation solutions for more IKEA products. Together, TECH-LONG and IKEA will pave the way for a new era of intelligent manufacturing, seizing opportunities to achieve a bright and promising future.
Strong points of robots:
● High speed and large capacity;
● Two robots cooperate to fit 16 small photo frames per minute;
● High accuracy to greatly improve acceptability of products;
● Improve working conditions of workers and relieve them from strenuous manual operations with many potential safety hazards;
● Strong reliability & short investment return period.
● It was founded by Ingvar Kamprad in Sweden in 1943;
● IKEA now has become the world largest retailer of furniture and home supplies. It mainly sells chairs/sofas, office supplies, bedroom furniture, kitchen wares, lighting, textiles, cooking utensils, storage utensils and children’s products, totaling about 10,000 products;
● Its annual revenue amounts to EUR 28.7 billion (approximately RMB 228 billion);
● It opens retail outlets in more than 43 countries and regions throughout the world, with 14 outlets in China.
● It has more than 150,000 employees throughout the world.
Special report of Zhejiang Leyuan 24000BPH wet sterilization aseptic line
Zhejiang Leyuan Biological Engineering Co., LTD., founded in 1998, is a modern independent brand enterprise focusing on beverage development and integrating scientific research, production and sales. The company is headquartered in the CBD of Qianjiang New Town, Hangzhou, Zhejiang Province, and its factory is located in Deqing County, Huzhou, Zhejiang Province. It has two production bases, covering a total area of 117800 square meters, and has seven domestically leading automatic fruit juice filling production lines. It has a series of products including Guoshu Mijue 100% fruit juice, Guoshu Mijue 100% fruit and vegetable juice, Leyuan Yipin, Leyuan Lime, Leyuan Fruit Orange, etc. Leyuan is committed to making every consumer drink better juice drinks.
As consumers' demand for high-quality drinks continues to increase, Leyuan, as a beverage manufacturer, can always seize the opportunities to launch beverage products that meet the market by combining its own advantages. From the hot filling juice line, ultra-clean cold chain juice line to the aseptic cold filling juice line signed in 2021, TECH-LONG and Leyuan have kept close contact. Based on years of cooperation, Zhejiang Leyuan highly trusted our company's strength, and immediately decided to purchase the 24000BPH wet sterilization aseptic line of TECH-LONG. The contract was signed in September 2021, and the equipment was delivered in April 2022 and successfully put into production.
In order to bring consumers a better taste of original juice and a healthier beverage experience, TECH-LONG introduced the new generation of TECH-LONG wet sterilization aseptic line to Leyuan, which has the following advantages.
1. Thanks to the unique advantage of aseptic lines, it is possible to extend the shelf life of products without adding preservatives.
2. Compared with the traditional hot filling process, the aseptic line can reduce the filling temperature, ensure the original flavor of juice as much as possible, and improve the taste.
3. After the filling temperature comes down, the weight of the bottles will be reduced accordingly, and there is no need for too much reinforcement, which makes the appearance of the bottles more aesthetically pleasing.
4. The stability of the domestic first-class production line is stronger, and the energy consumption is much lowered compared with the counterparts, thus reducing the operation cost of the enterprise.
TECH-LONG has always been adhering to the concept of "Runs for You", committed to providing advanced technology and high quality service for the beverage industry. Understanding the hope of Leyuan that the aseptic line can be put into operation as soon as possible, in order to try our best to meet the needs of the customer, we have involved more than 40 engineers and installers in the installation period, and under the premise of safe construction, we have been working hard to meet the schedule and finish the work efficiently in a rigorous and responsible attitude, so that the aseptic production line has the condition of aseptic validation after one month of delivery, and passed the validation of culture media aseptic production line at one go. After one month's testing and improvement, the production line successfully produced the first batch of products with an amazing efficiency of 97%, which was appreciated and affirmed by the customer.
With years of experience in aseptic line technology development, TECH-LONG has been committed to providing the world's best and most advanced aseptic assembly line. Based on its mature blowing-filling-capping technology, TECH-LONG has developed aseptic filling lines that are ahead of its domestic counterparts, and have unparalleled advantages over its domestic counterparts. The aseptic team of TECH-LONG has more than 30 professional technological developers, and strong technical research and development technology and excellent professionals is the source of continuous innovation. In addition, TECH-LONG has established long-term cooperation with professional colleges and universities, authoritative microbiological research institutions and international top dust sterilization suppliers currently in a number of fields to provide complete process certification and microbiological research and other technical support for our aseptic products, and to provide customers with worry-free aseptic beverage products.
The future prospects of this cooperation are promising. As industry leaders in their respective fields for more than 20 years, Leyuan and TECH-LONG have joined hands to explore new technologies, produce high-quality beverages and draw a blueprint for development!
Are you interested in learning how to use a capsule blow molding machine? Whether you are a beginner or experienced professional, this article will provide you with a comprehensive guide on the essential steps and techniques for operating a capsule blow molding machine. From setting up the machine to producing high-quality capsules, our article will help you master the art of using this innovative technology. So, if you're ready to take your molding skills to the next level, keep reading to discover everything you need to know about using a capsule blow molding machine.
Introduction to capsule blow molding machine technology
to Capsule Blow Molding Machine Technology
Blow molding is a manufacturing process used to create hollow objects by inflating a heated plastic tube until it fills a mold and forms the desired shape. Capsule blow molding machines are an essential tool in this process, as they are specifically designed to create small, hollow plastic products like capsules.
At TECH-LONG, we specialize in manufacturing high-quality capsule blow molding machines that are efficient, reliable, and easy to use. Our machines are equipped with advanced technology that allows for precise control over the molding process, resulting in consistent and high-quality products.
One of the key features of our capsule blow molding machines is their versatility. They can be used to produce a wide range of capsule sizes and shapes, making them ideal for manufacturers who need flexibility in their production processes. Additionally, our machines are designed to be user-friendly, with intuitive controls and a straightforward setup process.
The technology behind our capsule blow molding machines is what sets them apart from the competition. Our machines are equipped with state-of-the-art heating and blowing systems that ensure the plastic material is heated evenly and inflated to the perfect shape. This technology allows for faster cycle times and higher production volumes, making our machines an ideal choice for manufacturers looking to increase their output.
In addition to their advanced technology, TECH-LONG capsule blow molding machines are also built with durability and reliability in mind. Our machines are constructed from high-quality materials and are designed to withstand the rigors of continuous use. This, combined with our commitment to providing exceptional customer support and service, ensures that our customers can rely on our machines for years to come.
When it comes to using a capsule blow molding machine, TECH-LONG has you covered. Our machines come with comprehensive user manuals and training materials to help you get started, and our team of experts is always available to provide assistance and support. With a TECH-LONG capsule blow molding machine, you can feel confident in your ability to create high-quality products efficiently and effectively.
In conclusion, capsule blow molding machine technology is an essential part of the manufacturing process for creating hollow plastic products like capsules. At TECH-LONG, we are proud to offer a range of high-quality, technologically advanced capsule blow molding machines that are designed to meet the needs of modern manufacturers. With our commitment to innovation, reliability, and customer support, we are confident that our machines are the perfect choice for your production needs.
Understanding the components and operation of a capsule blow molding machine
Understanding the Components and Operation of a Capsule Blow Molding Machine
The blow molding process is a crucial part of many industries, from packaging to automotive to medical. Understanding the components and operation of a capsule blow molding machine is essential for anyone working in these industries. In this article, we will take an in-depth look at the different components of a blow molding machine, as well as the operation of the machine, to provide a comprehensive understanding of its functionality.
The Components of a Capsule Blow Molding Machine
A capsule blow molding machine is a complex piece of equipment, with several key components that work together to create the final product. The main components of a blow molding machine include the extruder, the die head, the clamping unit, and the mold.
The extruder is responsible for melting and shaping the raw material, typically plastic resin, into a hollow tube called a parison. This parison is then guided to the die head, where it is inflated to the desired shape using compressed air. The clamping unit holds the mold in place and provides the necessary pressure for the blowing process. The mold is the final component, which gives the product its shape and size.
Understanding the operation of these components is crucial for ensuring the successful production of blow molded products. Each component must be properly calibrated and maintained to achieve consistent and high-quality results.
Operation of a Capsule Blow Molding Machine
The operation of a capsule blow molding machine begins with the loading of the raw material into the extruder. The material is heated and melted as it passes through the extruder, forming the parison. The parison is then shaped and inflated at the die head, using compressed air to create the final product.
The clamping unit holds the mold in place and applies the necessary pressure for the blowing process. The mold is then cooled to solidify the product before it is ejected from the machine. Throughout the operation, various parameters such as temperature, pressure, and speed must be carefully monitored and adjusted to ensure the quality and consistency of the blow molded products.
TECH-LONG and Capsule Blow Molding Machines
At TECH-LONG, we specialize in the design, manufacturing, and installation of high-quality capsule blow molding machines. Our machines are equipped with the latest technology and innovative features to ensure efficient and precise operation. With a focus on reliability and performance, TECH-LONG blow molding machines are trusted by industry professionals worldwide.
Our machines are designed with user-friendly interfaces and intuitive controls, making them easy to operate and maintain. We also offer comprehensive training and support to our customers, ensuring they have the knowledge and resources to maximize the potential of their blow molding machines.
In conclusion, understanding the components and operation of a capsule blow molding machine is essential for anyone working in industries that rely on blow molded products. With the right knowledge and equipment, businesses can achieve consistent and high-quality results, contributing to their success in the market. TECH-LONG is dedicated to providing top-of-the-line blow molding machines and support, helping our customers achieve their production goals with confidence and efficiency.
Step-by-step guide on using a capsule blow molding machine
Blow molding machines have revolutionized the manufacturing industry, offering a cost-effective and efficient way to produce a wide range of plastic products. Among the various types of blow molding machines, the capsule blow molding machine is widely used in the pharmaceutical and food industries for producing small, hollow plastic capsules.
In this step-by-step guide, we will take you through the process of using a capsule blow molding machine, with a focus on the TECH-LONG brand, a leading manufacturer of blow molding machines.
Step 1: Preparation
Before using the capsule blow molding machine, it is essential to ensure that all the necessary materials and components are in place. This includes the raw materials (plastic resin), molds, and any auxiliary equipment such as air compressors or cooling systems. TECH-LONG provides comprehensive training and support to ensure that users are well-prepared to operate their machines effectively.
Step 2: Setting up the machine
Once the necessary materials are in place, it is time to set up the capsule blow molding machine. This involves installing the molds and adjusting the machine settings to ensure the desired specifications for the capsules. TECH-LONG machines are equipped with user-friendly interfaces and automated systems, making the setup process quick and easy.
Step 3: Loading the raw materials
The next step is to load the raw materials, typically plastic resin, into the machine's hopper. TECH-LONG machines are designed to handle a wide range of plastic materials, and their advanced feeding systems ensure consistent and precise material distribution for optimal production results.
Step 4: Heating and melting
Once the raw materials are loaded, the capsule blow molding machine begins the heating and melting process. The plastic resin is heated to a specific temperature and then melted to form a molten plastic mass. TECH-LONG machines are equipped with advanced heating and melting systems, ensuring efficient and uniform heating for consistent capsule production.
Step 5: Molding
After the plastic resin is heated and melted, it is ready for molding. The molten plastic is injected into the molds, where it is shaped into the desired capsule form. TECH-LONG molds are precision-engineered to produce high-quality capsules with tight tolerances and smooth finishes.
Step 6: Cooling and ejection
Once the capsules are molded, they go through a cooling process to solidify the plastic. After cooling, the capsules are ejected from the molds, ready for further processing or packaging. TECH-LONG machines are equipped with efficient cooling systems, ensuring rapid production cycles and minimal downtime.
Step 7: Quality control
Before the capsules are ready for use, they undergo a rigorous quality control process. TECH-LONG machines are integrated with advanced inspection and testing systems to ensure that the produced capsules meet the highest quality standards, including dimensions, visual appearance, and material integrity.
In conclusion, using a capsule blow molding machine is a straightforward yet crucial process in plastic production. With the right equipment and training, such as those provided by TECH-LONG, manufacturers can achieve consistent and high-quality capsule production for various applications.
Tips for maximizing the efficiency and output of capsule blow molding machine
Blow molding machines are an essential part of the production process for a wide range of industries, from packaging to automotive. These machines are used to create hollow plastic and glass containers, such as bottles and jars, by inflating a heated plastic material into a mold. As with any machinery, maximizing the efficiency and output of a blow molding machine is crucial for maintaining a competitive edge in the market. In this article, we will provide valuable tips for using a capsule blow molding machine to its full potential, ensuring that your production processes are streamlined and optimized to meet the demands of the industry.
As a leading manufacturer of blow molding machines, TECH-LONG is dedicated to providing high-quality, innovative solutions for the production of packaging containers. Our machines are designed to deliver maximum efficiency and output, allowing our customers to achieve their production goals with ease.
One of the key factors in maximizing the efficiency of a capsule blow molding machine is proper maintenance. Regular maintenance and servicing of the machine can help prevent breakdowns and downtime, ensuring that production runs smoothly and without interruption. This includes regular cleaning of the machine and its components, as well as checking for any signs of wear and tear that may indicate the need for replacement parts.
In addition to maintenance, optimizing the production process is essential for maximizing the output of a blow molding machine. This can be achieved through careful planning and organization of the production line, as well as implementing efficient operating procedures. TECH-LONG offers a range of innovative technologies and automation solutions that can help streamline the production process and increase output, such as quick mold change systems and robotic handling equipment.
Another important aspect of maximizing the efficiency and output of a blow molding machine is investing in training for machine operators. Proper training can help operators understand the capabilities of the machine and how to use it to its full potential, as well as how to troubleshoot common issues that may arise during production. TECH-LONG provides comprehensive training programs for machine operators, as well as ongoing support to ensure that our customers are able to get the most out of their machines.
The use of high-quality materials is also crucial for maximizing the efficiency and output of a blow molding machine. Using premium-grade plastics and other materials can help ensure that the finished products meet the highest standards of quality and durability, reducing the need for rework and minimizing waste.
In conclusion, the efficient use of a capsule blow molding machine is essential for maintaining a competitive edge in the packaging industry. By prioritizing maintenance, optimizing the production process, investing in training, and using high-quality materials, manufacturers can maximize the efficiency and output of their blow molding machines. With the support of TECH-LONG and our innovative solutions, customers can achieve their production goals with confidence and ease.
Maintenance and troubleshooting for capsule blow molding machine operations
Maintenance and Troubleshooting for Capsule Blow Molding Machine Operations
Blow molding machines are essential equipment for manufacturers in various industries, including packaging, automotive, and consumer products. These machines use a process of blow molding to create hollow plastic parts, such as bottles and containers, by inflating a heated plastic tube until it fills a mold cavity.
In this article, we will discuss the maintenance and troubleshooting steps for capsule blow molding machine operations. Specifically, we will focus on the procedures and best practices for ensuring the smooth and efficient functioning of the blow molding machines, as well as the common issues and their solutions that operators may encounter during the operation.
Maintenance Procedures for Blow Molding Machines
Regular maintenance is crucial to keep blow molding machines in optimum condition and prevent any unexpected downtime. Here are some maintenance procedures that operators should follow:
1. Lubrication: Proper lubrication of the moving parts, such as the clamp unit, extrusion head, and mold closing system, is essential to ensure smooth and friction-free operation. Operators should regularly inspect and lubricate these components according to the manufacturer's instructions.
2. Cleaning: Keeping the machine clean is essential to prevent contamination of the plastic material and maintain product quality. Operators should regularly clean the extrusion head, mold cavity, and other components to remove any residue or debris.
3. Inspections: Operators should conduct routine inspections of the machine's mechanical and electrical components to identify any signs of wear, damage, or malfunction. Any issues should be addressed promptly to prevent further damage.
4. Calibration: Regular calibration of the machine's settings, such as temperature, pressure, and speed, is essential to ensure consistent and accurate production. Operators should follow the manufacturer's guidelines for calibration procedures and intervals.
Troubleshooting Common Issues
Despite regular maintenance, operators may encounter issues during the operation of blow molding machines. Here are some common problems and their solutions:
1. Poor product quality: If the produced parts have defects or irregularities, operators should check for issues such as uneven heating, improper pressure, or mold damage. Adjusting the machine settings or replacing the mold may be necessary to resolve the issue.
2. Machine jamming: If the machine gets jammed during operation, operators should stop the process immediately and inspect the components for any obstruction or malfunction. Clearing the jam and identifying the cause will prevent further damage to the machine.
3. Leaks or spills: If there are leaks or spills of the plastic material, operators should check for loose fittings, worn seals, or damaged components. Repairing or replacing the affected parts will prevent any safety hazards and material waste.
In conclusion, capsule blow molding machine operations require diligent maintenance and prompt troubleshooting to ensure efficient and reliable production. By following the recommended procedures and addressing any issues proactively, operators can maximize the machine's lifespan and optimize the quality of the produced parts. TECH-LONG, a leading manufacturer in the blow molding industry, provides comprehensive support and resources for operators to maintain and troubleshoot their machines effectively.
Conclusion
In conclusion, the capsule blow molding machine is a valuable tool for businesses in the packaging industry. By following these guidelines and tips on how to use the machine effectively, companies can save time, minimize waste, and produce high-quality capsules for their products. With the right training, maintenance, and attention to detail, operators can ensure the machine operates efficiently and consistently. By mastering the process of using the capsule blow molding machine, businesses can streamline their production and maintain a competitive edge in the market. Embracing this technology and understanding its capabilities will undoubtedly benefit companies seeking to improve their packaging processes.