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BLFC Monoblock Machine

Blowing labeling filling capping monobloc for water bottle & soda filling

As the rarer Blfc Monoblock Machine suppliers who has the key technology of PET blower and filler, TECH-LONG is the pioneer of monobloc machine. Our Blowing-Labeling-Filling-Capping monobloc machine (BLFC Monobloc Filling machine) efficiently integrates blow molding, labeling, filling and capping machines in one block, which is the most advanced technology for water bottle filling and soda filling.

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BLFC Monoblock Machine

Technical data

Number of moulds/bottle rotation assemblies/filling valves/capping heads32×60×120×42Bottle diameter range (mm)Φ40~Φ74
Rated capacity (BPH)72,000Bottle volume range (ml)200~600
High-pressure air consumption (nm³/min)13.6 (30bar) 11.2 (25bar)Bottle height range (mm)120~260
Installed power (kw)802Label width range (mm)30~170
Dimension (mm)L31650 × W11800 × H5000Label length range (mm)138~250
Gross weight (T)77.5Distance range from label to bottle bottom (mm)35~115

BLFC Monoblock Machine

Product advantage

The Blowing-Labeling-Filling-Capping Combi
free of the labeler upstream pressure-less
conveyor, bottle body air drying device and other
units, with 20%~30% less footprint required than
the traditional production line.
Reduced manpower from 3 operators for
traditional equipment to 1 operator for this
monobloc.
Quick change-over of bottle size parts. Transferred via bottle gripper for improved bottle body protection.
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MES intelligent management system combining
control, maintenance, management and other
functions.
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The installed visual inspection and rejection
system capable of checking empty container
quality, capping quality and filling levels online,
and rejecting defective products quickly for
ensuring fast speed, high accuracy, improved
production stability and efficiency.
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Significantly reduced energy consumptions,.i.e.40%~55% lower HP air consumption and25%-35% lower electricity consumption, withthe application of Tech-Long's state-of-the-artenergy-saving technologies.
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BLFC Monoblock Machine

Product Details

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Blower main features

Servo stretching and mechanical sealing with flexibly adjustable stretching parameters andmaximized processing angle.


● Base molds interlocked with mold opening and closing for fewer impacts and vibrations.


● High pressure air consumptiondecreased by40%~55%,thanksto the use of six-step blowing technology.


● Quick change of neck size parts andbottle format parts for changeoversof different neck sizes and bottleformats.


● Energy consumption reduced bymore than 40% with the heating andair circulation system featuring highspeed and energy conservation.

Labeling design features

The machine integrates bottle blowing, labeling, and capping into a single system, and is transported through a bottle clamping mouth to minimize equipment damage to the bottles. The labeling machine is located behind the bottle blowing machine and labels empty bottles through a bottle clamp.

Specifications:
● TLBloc 720-12F-S-1000-RL, 6000BPH capacity fully servo shaped bottle series.

● TLBloc 720-20H-S-1000-RL, 24000BPH production capacity round bottle series.

● TLBloc 1080-30H-S-1000-RL, 40000BPH capacity round bottle series.

● TLBloc 14400-40H-D-2000-RL, 54000BPH capacity round bottle series.

● TLBloc 1800-60H-D-2000-RL, 72000BPH capacity round bottle series.
Advantages:
● Combining hot-melt adhesive and self-adhesivelabeling capabilities, thanks to the labelingstations in modularized design and integration omultiple stations.

● Automatic detection of label roll consumptioncondition and automatic changeover to anotherlabel roll when the preset value is reached, withthe system slowing down but not being shutdown.

● lmproved transmission accuracy and labelingefficiency as well as reduced vibration and noiselevels as the result of each associated part beinginstalled with an independent servo drive.

Filling-capping features

● The integrated floor-standing housing fittedwith high strength laminated tempered glass ofdouble-layer and explosion-proof construction,.safe and durable, beautifully designed, and withpermanent clearviews against atomizationpossible.


●No residues left and higher hygiene level due tothe clean baseplate of inclined design.


● Volumetric filling with flow meters featuring bothcost effectiveness and reliability.


● Ease of recipes changeover,and no return duringfilling for better energy conservation and higherhygiene level.


●Automatic enclosed and circulating ClP systemcharacterized by high efficiency and best hygienelevel.


● Capping cam profile flexibly optimized forensuring stable machine rotation at high speed.

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Stock Code: 002209
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