BLFC Monoblock Machine

Blowing labeling filling capping monobloc for water bottle & soda filling

As the rarer Blfc Monoblock Machine suppliers who has the key technology of PET blower and filler, TECH-LONG is the pioneer of monobloc machine. Our Blowing-Labeling-Filling-Capping monobloc machine (BLFC Monobloc Filling machine) efficiently integrates blow molding, labeling, filling and capping machines in one block, which is the most advanced technology for water bottle filling and soda filling.

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BLFC Monoblock Machine

Technical data

Number of moulds/bottle rotation assemblies/filling valves/capping heads20×36×60×24Bottle diameter range (mm)Φ40~Φ80
Rated capacity (BPH)48,000Bottle volume range (ml)200~750
High-pressure air consumption (nm³/min)9.8 (30bar) 8.2 (25bar)Bottle height range (mm)150~320
Installed power (kw)438Label width range (mm)30~175
Dimension (mm)L21257 × W9270 × H3560Label length range (mm)138~266
Gross weight (T)35.2Distance range from label to bottle bottom (mm)35~115

BLFC Monoblock Machine

Product advantage

Compared with traditional production line, the monobloc's integrated and compact structure can save 20%~30% occupation area.
Optimized personnel allocation from 3 operators for traditional equipment to 1 operator for this monobloc.
Quick change-over of bottle size parts. Transferred via bottle gripper for improved bottle body protection.
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Up to 98% equipment efficiency with MES intelligent management system

Equipment efficiency exceeds 98% with MES intelligent management system that offers multiple functions like control, maintenance, and management.
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A fast and accurate detection of empty bottles, cap seal, and filling level, and quick ejection of defective products with advantages of fast speed, high accuracy, stable operation and etc.
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With the most advanced energy-saving technology of TECH-LONG, it features excellent ability in reducing energy consumption: saving 40%~55% of high pressure air and 25%~35% of electricity.
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BLFC Monoblock Machine

Product Details

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Blower main features

● Servo stretching and mechanical seal structures work to realize flexible adjustment of relative parameters, as well as maximum processing angle.

● Base mould is interlock with mould opening and closing mechanism, which reduces strike and vibration.

● Blowing technology with 6 blowing units to reduce high pressure air consumption by 40%~55%.

● Quick changeover of neck finish and bottle body size parts to better fit bottles of various formats.

● The high-speed heating and air circulation system can save over 40% in energy consumption.

Labeling design features

The machine integrates bottle blowing, labeling, and capping into a single system, and is transported through a bottle clamping mouth to minimize equipment damage to the bottles. The labeling machine is located behind the bottle blowing machine and labels empty bottles through a bottle clamp.

● TLBloc 720-12F-S-1000-RL, 6000BPH capacity fully servo shaped bottle series.

● TLBloc 720-20H-S-1000-RL, 24000BPH production capacity round bottle series.

● TLBloc 1080-30H-S-1000-RL, 40000BPH capacity round bottle series.

● TLBloc 14400-40H-D-2000-RL, 54000BPH capacity round bottle series.

● TLBloc 1800-60H-D-2000-RL, 72000BPH capacity round bottle series.
● Modular design for labeling stations and multiple stations allocation make it able to simultaneously meet requirements for hot-melt glue and self-adhesive labeling.

● System can automatically detect the usage situation on label roll. When usage reaches preset parameter, the labeller will slow down but won't stop to have roll changed automatically.

● Each associated part of system has equipped with independent servo drive to improve transmission accuracy and labeling efficiency, as well as reduce vibration and noise.

● Adopting a rice-shape cutting label component: high-speed labeling of small bottles, compatible with large bottle models to expand the scope of use.

● Automatic glue wiping device: automatically complete the glue wiping action, thereby reducing downtime and improving efficiency.

● Independent servo drive: precise control of label cutting, gluing, and labeling.

● High speed removal device: accurate removal of missing label bottle types and collection during operation.

Filling-capping features

● Double layers explosion proof toughened glass is fixed on floor-stand enclosed frame, which makes the machine well-protected, aesthetically pleasing and prevents fogging.

● Inclined basement design to obtain best drainage capability, which is more sanitary.

● Volumetric filling method via flow meters is both economic and durable.

● Easy changeover of filling products without return process ensures energy saving and hygienic results.

● Fully automatic enclosed and circulating CIP system for high efficiency and optimum hygiene.

● Optimized and flexible track for capping cam can assure stability during high speed rotation.

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Stock Code: 002209
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