BFC Monoblock Machine
The current situation of the filling machine industry
● The rapid development of PET bottled water.
● Increasing demands for energy conservation and waste reduction.
● Intense market competition and increased emphasis on cost control.
● Growing adoption of sustainable development and "green" factories.
Why choose TECH-LONG BFC monoblock machine?
TECH-LONG light bottle blowing-filling-capping combi-block shocking launch
TECH-LONG is a leading global BFC Monoblock Machine supplier that has successfully mastered the key technologies of PET bottle-blowing and filling. With extensive experience in whole-line projects, our integration of bottle-blowing and filling technologies is the foundation of the advanced BFC Combi-block equipment. Through innovative online molding and filling equipment, we have achieved a significant reduction in energy consumption of over 25%, filling a gap in the Chinese industry and reaching an international advanced level.
The rapid development of PET bottled water.
Higher and higher requirements for energy conservation and discharge reduction.
Huge pressure of market competition. high demand of cost control.
The gradual popularization of the concept of sustainable development and "green" factory.
● High efficiency, high yield, low energy consumption.
● The production efficiency of TECH-LONG' s whole line is not less than 85% rate of finished products is not less than 99.5%, thus ensuring the maximum of income.
● At present, TECH-LONG is one of the few company with the R&D capacity of injection molding, bottle blowing and filling in the world.
● The ability to design preforms and bottle shapes.
● TECH-LONG has the most leading R&D design platform and laboratory equipment in the industry at present.
● Its flexible and open modes of cooperation offer the most optimized options to customers.
Technical data
| Filling stuff | Water, fruit juice, tea drinks, functional drinks, carbonated drinks. |
| Packing | PET bottle |
| Volume | From 250 to 2500 ml |
| Bottle shapes | Circular, square or rectangular. |
| Capacity (bottles/hour) | 6,000-43,200 |
| Filling technology | Isobaric filling. negative pressure fillingpressure filling. gravity filling. |
| The number of bottle-blowing molding cavity | 6-24 |
| The number of filling valves | 24-90 |
| The number of capping heads | 6-18 |
The advantages of bottle BFC combi-block
● Low investment in equipment.
● Low operation cost.
● Low investment in the plant.
● Less maintenance.
● Improved mechanical safety.
● Hygienic, safe and reliable.
Cost
Correlation datas
Refer to PET light-weight bottles
The weight of 550ml PET light-weight bottles: 9.8g-11.8g
The weight of new 26mm light-weight caps: 1g
Innovative design of small bottle neck: 26mm
Extra-thin support ring design: 1.2mm
Injecting nitrogen to guarantee the strength of bottles
Lightweight bottles specially designed to weigh only 9.8g-11.8g for 550ml capacity.
High-speed integration of blowing, filling and capping.
● The maximum capacity: 43200 BPH Volume≤750 ml water bottles.
● Synchronously driven by dual variable frequency motor (bottle blowing machine + filling machine).
Efficient infrared spectrum absorption heating method with high-density 38mm heating and optimized four-section three-variable control system for bottle blanks.
Optimized cam curve design, stable and highly-efficient bottle-blowing technology, small-size mould, optimized die carrier, bottle neck protection and optimization design, bottle blank electrostatic precipitation.
High-speed gravity filling with optimized valve design, precise level control of filling liquid, and injection of a certain amount of liquid nitrogen.
High-speed bottle-blowing defect (bottle neck damage, broken bottle, and improper molding) image detection, bottle capping and sealing quality high-speed image recognition and detection, transparent liquid foreign-matter high-speed image recognition and detection.
