Palletizer & Depalletizer for any packaging types- TECH-LONG
Our palletizing system includes three types of palletizersis according to the modular concept: a traditional double-column palletizer, a single-column palletizer, and a palletizer equipped with a humanoid robot.
All our palletizers ensure
Safety
Safety has been integrated into all aspects of the design of the palletizer to meet all industry standards. Three types of safety design are adopted, including light curtain protection for load exit, protection for redundant crane falling and controlled door entrance protocol. When using our palletizer, the safety of operators is our top priority.
Flexibility
Our palletizer can handle almost any packaging types, with a wide product line, modular layout and soft handling ability.
Performance
High production efficiency, with minimum guarantee of 98% normal operation time, industry-leading HMI interface for operation and management, rapid changeover of bottle formats, and convenience of equipment cleaning and maintenance.
Traditional palletizing system
High-speed double-column lifting main machine.
Up to 6 layers/minute.
● Simple installation.
● Change the palletizing format directly from HMI, and change the bottle recipe with one button.
● Driven by full servo motor for smooth operation.
● Adopt a Class 3 safety design and equipped with a fall arrest system.
Single-column palletizer
High-speed single column with double lifting devices and low-level feeding.
Up to 7-11 layers/minute.
● Simple installation.
● Change palletizing format directly from HMI and change bottle formula with one click.
● Use toothed timing belt to reduce maintenance costs.
● Adopt Category 3 safety design and equipped with anti-fall system.
Robot palletizing system
High-speed robots are available in Kuka, Fanuc, ABB, and Yaskawa.
Up to 5-8 layers/minute.
● Simple installation.
● Change palletizing format directly from HMI and change bottle formula with one click.
● Use toothed timing belt to reduce maintenance costs.
● Adopt Category 3 safety design.
● Bottle palletizing, layer deposit, row deposit, bottle row deposit are all available.
Centralized palletizing systems
We are the main integrator of robot technology, providing services such as robot palletizing, depalletizing, packing and high-speed sorting. Our centralized palletizing solution can meet the process optimization needs of multiple production lines. Generally, it is combined with automatic empty pallet distribution system, stretching film winding machine and labeling unit, and then the fully loaded pallet is transferred to warehouse or loading area. Combining all these with internal control, TECH-LONG has a complete end-of-line solution.
● Fully automatic operation.
● Higher production line efficiency.
● The centralized management between production lines is improved.
● Less operators required.
● The number and distance of forklifts have been greatly reduced or eliminated.
● Minimum and efficient footprint.
● Convenient integrated data management.
● Flexible post-processing solution that allows adding production lines and/or palletizing modes.
● Energy-saving operation.
● Lower costs.
● Convenient docking to three-dimensional warehouse or shipping area.
Layer preparation system with robot
The system can use 1 or 2 robots installed in parallel, moving continuously and synchronously with the conveyor belt below. Packages are conveyed in single rows, appropriately spaced, along layer-forming conveyor belts, where robots grab products and arrange them according to the selected palletizing format, with the speeds up to 5-12 layers/minute.
● Fully automatic operation.
● Higher production line efficiency.
● Improved centralized management between production lines.
● Reduced number of operators.
● No or greatly reduced number and moving distance of forklifts.
● Minimum and efficient footprint.
● Convenient integrated data management.
● Flexible post-processing solution that allows adding production lines and/or palletizing modes.
● Energy-saving operation.
● Lower costs.
● Convenient docking to three-dimensional warehouse or shipping area.
Depalletizer
Our de-palletizing system is designed according to the modular concept, involving two types of de-palletizing machines, which can be implemented by using interchangeable gripper heads: one is equipped with double-column structure, and the other is equipped with a humanoid robot.
● Simple installation.
● Change recipe parameters directly from HMI.
● Servo positioning.
● High speed and stability.
● Adopt Category 3 safety design.
