As the rarer suppliers who has the key technology of PET blower and filler, Tech-Long is the pioneer of monobloc machine. Our Blowing-Labeling-Filling-Capping Monobloc Machine efficiently integrates blow molding, labeling, filling and capping machines in one block. It is the most advanced technology for water bottle filling and soda filling.
|Number of moulds/bottle rotation assemblies/filling valves/capping heads||20×36×60×24||Bottle diameter range(mm)||Φ40～Φ80|
|Rated capacity(BPH)||48,000||Bottle volume range(ml)||200～750|
|High-pressure air consumption(Nm³/min)||9.8(30bar) 8.2(25bar)||Bottle height range(mm)||150 ～320|
|Installed power(Kw)||438||Label width range(mm)||30 ～175|
|Dimension(mm)||L 21257×W9270×H3560||Label length range(mm)||138～266|
|Gross Weight(T)||35.2||Distance range from label to bottle bottom(mm)||35 ～115|
The monobloc can also replace some transportation mechanisms before labeller, such as, pressure-free conveyor, air dryer for bottle body, etc.
Blower main features
● Servo stretching and mechanical seal structures, realize flexible adjustment of relative parameters, as well as maximum processing angle.
● Base Mould is interlock with mould opening and closing mechanism, which reduces strike and vibration.
● Blowing technology with 6 blowing units to reduce high pressure air consumption by 40%~55%.
● Quick changeover of neck finish and bottle body size parts to better fit bottles of various formats.
● High-speed heating and air circulation system is also energy-saved, which can save over 40% in energy consumption.
Labeling design features
The integrated machine for blowing, labeling, filling, and capping integrates bottle blowing, labeling, and capping into a single system, and is transported through a bottle clamping mouth to minimize equipment damage to the bottles. The labeling machine is located behind the bottle blowing machine and is transported through a bottle clamp to complete the labeling of empty bottles
● TLBloc720-12F-S-1000-RL, 6000BPH capacity fully servo shaped bottle series;
● TLBloc720-20H-S-1000-RL, 24000BPH production capacity round bottle series;
● TLBloc1080-30H-S-1000-RL, 40000BPH capacity round bottle series;
● TLBloc14400-40H-D-2000-RL, 54000BPH capacity round bottle series;
● TLBloc1800-60H-D-2000-RL, 72000BPH capacity round bottle series;
● Modular design for labeling stations and multiple stations allocation make it able to meet requirements for hot-melt glue and self-adhesive labeling at the same machine.
● System can automatically detect usage situation on label roll. When usage reaches preset parameter, the labeller will slow down but won’t stop to have roll changed automatically.
● Each associated part of system has equipped with independent servo drive in order to improve transmission accuracy and labeling efficiency, as well as reduce vibration and noise level.
● Adopting a rice shaped cutting label component: high-speed labeling of small bottles, compatible with large bottle models, and expanding the scope of use;
● Automatic glue wiping device: Automatically complete the glue wiping action, reduce downtime, and improve efficiency;
● Independent servo drive: precise control of label cutting, gluing, and labeling;
● High speed removal device: Accurate removal of missing label bottle types and collection during operation
● Double layers explosion proof toughened glass is fixed on floor-stand enclosed frame, which enables this machine to be well guarded, beautiful appearance and prevented against atomization.
● Inclined basement design to obtain best drainage capability, which is more sanitary.
● Volumetric filling method via flow meters is both economic and durable.
● Easy to change filling products, and no return process to ensure an energy-saving and sanitary effect.
● Fully automatic enclosed and circulating CIP system realizes high efficiency and best sanitary performance.
● Optimized and flexible track for capping cam can assure stability during high speed rotation.