Tech-Long's "Integrated Blow-Labeling-Filling-Capping Combi-Block Technology" Selected for the National Energy Conservation and Carbon Reduction Recommendation Catalog
Recently, the Ministry of Industry and Information Technology officially released the "National Industrial and Information Technology Field Energy Conservation and Carbon Reduction Technology and Equipment Recommendation Catalog (2025 Edition)" (Announcement No. 37 of 2025). The "Integrated Blow-Labeling-Filling-Capping Combi-Block Technology " (Blow-Labeling-Filling-Capping Combi Equipment) developed by Guangzhou Tech-Long Packaging Machinery Co., Ltd. was successfully selected due to its outstanding technological innovation, green applicability, and industry leadership, becoming a benchmark recommended technology for energy conservation, carbon reduction and transformation in the national industrial and information technology field.
As a core achievement of Tech-Long's deep integration of intelligent equipment and green manufacturing, this technology deeply aligns with the high-quality development needs of industries such as water, beverages, edible oils, and household and personal care, covering a full range of packaging sizes from 200-750mL. It leads industry upgrades with four core values:
01
Integrated Combi Technology Reconstructs Production Mode
Breaking the limitations of the traditional scattered process layout, it integrates the entire process of bottle blowing, labeling, filling, and capping, eliminating redundant auxiliary equipment such as long-distance conveyor chains and bottle dryers. This design saves 20%-30% of production floor space and avoids secondary contamination during empty bottle transfer, improving hygiene standards. Simultaneously, replacing traditional conveying with bottle clamp transfer ensures bottle positioning accuracy at high speeds, achieving streamlined production and efficient processes, providing the industry with compact and modular production solutions.
02
Intelligent Management & Control: Safeguarding Product Quality
Equipped with visual inspection, an online rejection system, and intelligent integrated control system software, a full-process data visualization and management network is constructed. This system can detect labeling quality online, automatically reject defective products, and also supports online cleaning of labeling adhesive and 4-hour unattended roll changing. Through real-time quality defect warnings and precise interception, the overall machine operating efficiency is increased to over 95%, helping enterprises build a high-standard, traceable production system.
03
Energy Conservation and Carbon Reduction Fulfil the Green Mission
Relying on integrated combi design, the intermediate transport energy consumption of traditional production lines is eliminated. Combining secondary recycling blow molding technology and precise energy supply technology, energy consumption is reduced from the source. Compared to traditional technologies, high-pressure gas consumption is reduced by 40%-55%, and power consumption is reduced by 25%-35%, providing a practical and feasible technological path for the industry's low-carbon transformation.
04
Core Technologies Enable Stable and Efficient Production
Breakthroughs in key technologies such as variable pitch star wheels, high-speed label supply and spreading, and intelligent PLC communication collaboration. The variable pitch star wheel enables synchronous transmission of functional modules with different pitches, while the high-speed label supply and spreading can adapt to scenarios such as label supply with bottle present and no-label supply when bottles are absent/missing. These technologies improve system fault tolerance and operational stability, supporting continuous and unmanned production scenarios and adapting to the industry's large-scale and flexible production needs.
The Blow-Labeling-Filling-Capping Combi machine developed based on this technology has a maximum capacity of 72,000 BPH and has been promoted and accepted in multiple countries and regions, including the United States, Canada, the Middle East, and Southeast Asia, receiving high praise from customers and the market. This selection is an authoritative recognition of the technology's advanced nature and industry application value by the national authorities, and it also demonstrates the significant achievements of Tech-Long's more than 20 years of deep cultivation in the food and beverage equipment field and its adherence to the development strategy of "digitalization, intelligence, and greening".
Looking to the future, Tech-Long will continue to rely on R&D platforms such as the national-level enterprise technology center to deepen the integration and innovation of cutting-edge technologies and industrial scenarios, promote industrial upgrading through intelligent manufacturing, and strive to become a global leader in the liquid packaging equipment industry.