BFC Monoblock Machine
BFC (Blowing-Filling-capping)Combi-bloc
Tech-Long keeps pace with the times, leveraging decades of expertise in blow molding, filling, and capping technologies toinnovatively integrate the next generation of combined unit systems. By consolidating blow molding, filing, and capping into asingle system, it delivers the most ideal solution for future PET bottled water, carbonated beverages, and hot-fill products. Aschina's leading liquid packaging equipment manufacturer, this flagship product exemplifies Tech-long's industry dominance.
Why choose TECH-LONG BFC monoblock machine?
TECH-LONG light bottle blowing-filling-capping combi-block shocking launch
TECH-LONG is a leading global BFC Monoblock Machine supplier that has successfully mastered the key technologies of PET bottle-blowing and filling. With extensive experience in whole-line projects, our integration of bottle-blowing and filling technologies is the foundation of the advanced BFC Combi-block equipment. Through innovative online molding and filling equipment, we have achieved a significant reduction in energy consumption of over 25%, filling a gap in the Chinese industry and reaching an international advanced level.
Standalone Machines vs. Integrated Blow-Fill-Cap (BFC) Production Lines
| Project | 24000BPH BFC |
| Conveyor chain savings（between bloving and filling!） | 250meter |
| Reduction in operating personnel | $70,000 |
| Decreased labor cost expenditure | 1 |
| Production line space savings | $16,000/year |
| Production line space saves costs | $33,600/year($14/m`) |
| Energy saving cost ofconveyor chain | 15KW |
| Electricity cost savings (based an 5,00g praduction hours per year） | $18,000/year |
| Total cost savings |
The advantages of bottle BFC combi-block
● Low investment in equipment.
● Low operation cost.
● Low investment in the plant.
● Less maintenance.
● Improved mechanical safety.
● Hygienic, safe and reliable.
Correlation datas
Refer to PET light-weight bottles
The weight of 550ml PET light-weight bottles: 9.8g-11.8g
The weight of new 26mm light-weight caps: 1g
Innovative design of small bottle neck: 26mm
Extra-thin support ring design: 1.2mm
Injecting nitrogen to guarantee the strength of bottles
Lightweight bottles specially designed to weigh only 9.8g-11.8g for 550ml capacity.
High-speed integration of blowing, filling and capping.
● The maximum capacity: 43200 BPH Volume≤750 ml water bottles.
● Synchronously driven by dual variable frequency motor (bottle blowing machine + filling machine).
Efficient infrared spectrum absorption heating method with high-density 38mm heating and optimized four-section three-variable control system for bottle blanks.
Optimized cam curve design, stable and highly-efficient bottle-blowing technology, small-size mould, optimized die carrier, bottle neck protection and optimization design, bottle blank electrostatic precipitation.
High-speed gravity filling with optimized valve design, precise level control of filling liquid, and injection of a certain amount of liquid nitrogen.
High-speed bottle-blowing defect (bottle neck damage, broken bottle, and improper molding) image detection, bottle capping and sealing quality high-speed image recognition and detection, transparent liquid foreign-matter high-speed image recognition and detection.