How Do New-Gen Daily Chemical Filling Machines Solve Technical Difficulties?

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How Do New-Gen Daily Chemical Filling Machines Solve Technical Difficulties?2022-08-11T10:32:20+08:00

How Do New-Gen Daily Chemical Filling Machines Solve Technical Difficulties?

As modern residents, we cannot live without daily chemicals – you can see them at every corner of your life, from shampoo to laundry detergent. While citizens are enjoying the benefits, their manufacturers may be racking their brains to deal with the filling issues. But what for?

3 Technical Difficulties for Daily Chemical Filling Machines to Solve

Various Containers

The containers and caps of daily chemicals are usually in irregular shapes to distinguish their products with the unique package design. Here comes the first question: how do daily chemical filling machines fill the products in various bottles with the same accuracy and efficiency?

Material Challenges

During the filling process, the characteristic of chemical products makes foaming, filament foaming, and dripping inevitable. So, the second question is: how do filling machines avoid wasting materials and maintain the same quantity of each piece?

Hygienic Requirement

No one wants to scare customers away with moldy products – they are often caused by an unclean filling environment, where microorganisms are not eliminated. So, during the whole filling process, how to avoid adulterating the product?

Don’t Worry – Let the Specialist Solve all the Issues

Tech-Long has taken the challenges and given two full-mark answers: flow meter filling machine and weigh filling machine. Let’s see how the Tech-Long daily chemical filling machines perform the magic with the following features.
• Accurate fill level control
• Automatic CIP dummy bottle
• Optimal flow path
• Fast recipe change
• Customized flow meters based on product conductivity
• Low maintenance

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How to Choose One from the Two?

Which suits you best in applications of washing detergent filling or laundry detergent filling?

Flow Meter Filling Machine

• Volume as the measuring standard
• The filling liquid is even
• Need frequent bottle changes

Weigh Filling Machine

• Weight as the measuring standard
• The filling liquid is even or not
• Have large containers

How Do They Solve the 3 Mentioned Problems?

Rapid Switch Between Different Bottle Types

Tech-Long daily chemical filling machines feature a built-in lifting system and disassemble a link plate star wheel system, which can completely switch a production line in 15 to 30 minutes, allowing you maximized production flexibility.

Advanced Filling Technologies

Depending on years of R&D, Tech-Long’s filling machine has been upgraded with advanced technologies, including multi-layers turbulence and strainer structure of filling valves, effectively solving the defoaming, leaking, and filament-forming issues.

High Hygiene Grade

Non-contact filling, centralized distribution system, sanitary-level diaphragm filling valves, non-backflow filling, and fully automatic CIP system – all these are designed to remove your worries about product sanitation.

Let Our Client Speak for Us – NICE Production Line Solution

Who is NICE?2022-08-05T11:48:04+08:00

Established in 1968, NICE is a leading manufacturer of daily chemicals in China.

What Is Needed to Be Optimized?2022-08-05T11:48:02+08:00

• Too many types of production equipment with low output efficiency and high energy consumption
• Expensive and inflexible blowing molds
• Blown bottles need time to consolidate, taking up a large storing place.
• Risk of polluting products in storing process.

What Solution Does Tech-Long Offer?2022-08-05T11:48:01+08:00

Tech-Long provides PET bottle full line production with lower cost, higher efficiency, and less energy consumption.
More specifically, the blower has been optimized by fast-switching mold technology to reduce labor intensiveness. The whole production line for NICE is smart enough to embed a series of automated control technologies. Assisted with a digital MES system, high manufacturing efficiency is within easy reach.

What Is the Comment From NICE?2022-08-05T11:45:09+08:00

As China’s first blow-fill production line, this NICE PET bottle production line has achieved a big success. The professional solution from Tech-Long has won NICE’s applause, who later sent Tech-Long a silk banner to thank our efforts and expertise.


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